Drawing-based water stops for 110mm pipe systems

110mm Puddle Flange for Concrete Pipe Penetrations

Mesta Inc. manufactures 110mm puddle flanges for compatible PVC, uPVC, HDPE and metallic pipe systems. First, we verify the actual pipe outside diameter; then, we manufacture the water-stop plate and assembly to the approved wall-penetration detail.

Purpose of a 110mm Pipe Puddle Flange

Concrete does not always create a dependable seal against a smooth pipe surface. Consequently, water can follow the interface between the pipe and concrete when the penetration faces groundwater or stored water.

A 110mm puddle flange adds a projecting water-stop plate around the pipe. Therefore, the plate creates an extended obstruction through the concrete and helps control seepage around the penetration. The project designer determines the required plate projection, thickness and location.

Unlike a standard bolted flange, the central puddle plate does not connect two pipe ends. Instead, it remains embedded in the concrete. However, a complete puddle flange pipe assembly may also include flanged, plain or other specified end connections.

110mm puddle flange for a concrete pipe penetration
OD verification firstWe match the puddle flange bore to the pipe's confirmed outside diameter rather than relying only on its nominal label.
Plastic-pipe compatibilityBuyers can specify PVC, uPVC or HDPE pipe details together with the required attachment method.
Metal assembliesAlternatively, projects can request a fabricated steel or stainless steel penetration assembly.
Project-defined plateThe wall detail controls the water-stop plate diameter, thickness, profile and position.

110mm Puddle Flange Dimensions and Specifications

A supplier cannot determine every finished dimension from “110mm” alone. For example, the label may describe an outside diameter in one pipe system but a nominal designation in another. Therefore, Mesta Inc. reviews the pipe standard and penetration drawing before confirming production dimensions.

Pipe identification110mm designation plus the pipe material, dimensional standard and confirmed outside diameter.
Pipe wallPlastic-pipe SDR or pressure class; alternatively, metallic-pipe schedule or specified wall thickness.
Water-stop plate ODThe approved drawing defines the total plate diameter or required radial projection beyond the pipe.
Plate thicknessThe project designer specifies the thickness according to material, fabrication method and penetration detail.
Plate positionCentre or drawing-defined location within the wall or slab, with suitable concrete cover and clearance.
Assembly lengthProject-defined length based on wall thickness, accessible pipe ends and connection requirements.
Base materialsPVC, uPVC, HDPE, mild steel, carbon steel, stainless steel or another approved material.
Attachment methodMaterial-compatible fabricated, welded, bonded or mechanical arrangement as the approved design specifies.
End detailsPlain, socket, spigot, bevelled or flanged ends when the complete assembly requires them.
Inspection recordsDimensional, material, joint, coating and other agreed records according to the purchase order.

Size note: Do not assume that every product described as a 110mm puddle flange fits every 110mm pipe system. In fact, PVC, uPVC, HDPE and metallic pipes can follow different dimensional standards. Therefore, provide the pipe material, standard and measured OD with your enquiry.

110mm Pipe Material and Fit Compatibility

The actual pipe OD provides the starting point, but material also affects the attachment method and system performance. Consequently, the RFQ should identify both the pipe material and its dimensional standard.

110mm PVC or uPVC Pipe

Provide the pipe standard, pressure class and measured OD. In addition, specify the approved method for joining the water-stop component to the plastic pipe.

110mm HDPE Pipe

State the PE grade, SDR and OD. Moreover, account for the selected fabrication method and any movement that the penetration design must accommodate.

Steel Pipe Assembly

For steel construction, define the material grade, wall thickness, assembly length, weld requirements and corrosion-protection system.

Stainless Steel Assembly

Where corrosion conditions demand it, specify the stainless grade, finish, welding controls and required material documentation.

For metal options, compare our stainless steel puddle flanges and mild steel puddle flanges.

Water-Stop Plate Design for a 110mm Pipe

The water-stop plate must suit both the pipe and the concrete penetration. Therefore, the approved detail should resolve the following design points:

  • Plate projection: define how far the plate extends beyond the confirmed pipe OD.
  • Plate thickness: select a thickness that suits the base material and fabrication method.
  • Embedment position: locate the plate within the wall or slab as the structural detail requires.
  • Concrete clearance: maintain enough space around reinforcement for concrete placement and consolidation.
  • Pipe restraint: support the assembly so pouring and vibration do not disturb its line or level.
  • End access: leave suitable projection for the planned socket, spigot, flange or site joint.

Engineering responsibility: The project designer determines the water-stop geometry, structural clearances, material suitability and waterproofing detail. Afterwards, Mesta Inc. manufactures the product to the approved drawing.

Planning a 110mm Puddle Flange Installation

The installation team should coordinate the penetration before fixing reinforcement and formwork. As a result, suitable supports can hold the pipe in alignment while workers place concrete around the water-stop plate.

Step 01

Check the Approved Detail

First, verify the pipe route, wall thickness, penetration level, plate position and connection allowances.

Step 02

Inspect the Assembly

Next, confirm the pipe OD, plate dimensions, joint condition and material identification before installation.

Step 03

Set Line and Level

Then, position the 110mm assembly to the required centreline and maintain its orientation.

Step 04

Support the Penetration

Secure the pipe independently so reinforcement work, formwork and concrete placement do not move it.

Step 05

Place Concrete Carefully

Afterwards, place and consolidate concrete around the plate without leaving voids or disturbing alignment.

Step 06

Complete Final Checks

Finally, inspect and protect the exposed ends before completing the specified connection and testing work.

Quality Checks for a 110mm Penetration Assembly

Inspection should focus on fit, water-stop geometry and the integrity of the selected attachment method. Therefore, the order should define measurable acceptance criteria.

Pipe and Bore Fit

Inspectors compare the confirmed pipe OD with the puddle flange bore and approved fit requirement.

Plate Geometry

They also check plate OD, projection, thickness, position and alignment against the penetration drawing.

Joint Inspection

Depending on the material, the team examines the fabricated, welded, bonded or mechanical attachment.

Identification and Finish

Finally, inspectors confirm product marking, exposed-end protection and any specified surface treatment.

Where Projects Use 110mm Puddle Flanges

The 110mm size commonly aligns with plastic drainage and utility pipe systems. Nevertheless, the designer must verify the precise OD and suitability for each project. Typical locations include:

  • 110mm soil, waste and drainage penetrations through concrete
  • Underground water tanks, sumps and inspection chambers
  • STP, ETP and wastewater structures
  • Pump rooms and service-water penetrations
  • Basement walls and foundation slabs
  • Utility sleeves through RCC walls
  • HDPE or uPVC pipe entries where the approved detail requires a water stop

Furthermore, application-specific buyers can review our pages for water-tank puddle flanges, concrete-wall penetrations and drainage puddle flanges.

Details Needed to Quote a 110mm Puddle Flange

To avoid a size mismatch, identify the pipe system before sending the remaining assembly details:

  • Pipe material: PVC, uPVC, HDPE, steel, stainless steel or other
  • Pipe standard, 110mm designation and measured outside diameter
  • SDR, pressure class, schedule or actual wall thickness
  • Concrete wall or slab thickness
  • Required pipe or sleeve length through the structure
  • Water-stop plate OD or radial projection, thickness and location
  • Approved attachment method and acceptance criteria
  • Plain, socket, spigot, bevelled or flanged end requirements
  • Quantity, drawing revision and delivery location
  • Inspection, documentation, coating and packing scope

110mm Puddle Flange Frequently Asked Questions

What is a 110mm puddle flange?

A 110mm puddle flange is a water-stop component for a compatible pipe that passes through concrete. Specifically, its projecting plate helps interrupt water movement along the pipe-to-concrete interface.

Is every 110mm pipe the same outside diameter?

No. Pipe materials and dimensional standards can use different conventions. Therefore, provide the material, standard and measured OD instead of relying only on the 110mm label.

Can you make a puddle flange for 110mm PVC or uPVC pipe?

Yes, subject to design review. First, provide the pipe standard, pressure class and measured OD. Then, specify the approved material and attachment method for the water stop.

Can you make one for 110mm HDPE pipe?

Yes, subject to fabrication feasibility. Provide the PE grade, SDR, actual OD, penetration drawing and approved joining requirement.

How large should the water-stop plate be?

The project designer should define the plate OD, projection and thickness. Consequently, Mesta Inc. manufactures the component to the approved drawing rather than applying one universal plate size.

Does the puddle flange need to sit in the centre of the wall?

The approved penetration detail determines its position. Although many designs place the plate within the central region, reinforcement, cover and project requirements may affect the final location.

What should I send for a quotation?

First, send the pipe material, standard, actual OD, SDR or wall thickness. Next, include the plate dimensions, wall thickness, assembly length, end details, quantity and drawing.

Request a 110mm Puddle Flange Quote

Send Mesta Inc. your pipe dimensions, puddle plate details, material, drawing, quantity, inspection scope and delivery requirements. Then, our team will review the enquiry and confirm the appropriate manufacturing scope.

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Email

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